Trio • MC302-X P192

The Trio MC302X is a DIN rail mounted motion controller based on ARM processor technology.

Highlights

Compact 94w x 48d x 101h
Easy DIN rail mounting
Multi-tasking TrioBASIC system, maximum 3 tasks
Motion Perfect Application Development Software
CAN Networking
Watchdog Status LEDs
UL and CE Approved

Ideal For:

It has been designed to provide a compact, cost effective solution for OEM applications. The unit features two axes, the first of which can be configured in software for either servo (with encoder feedback) or stepper control. The second axis may be either a reference encoder or a stepper axis. The differential line driver stepper outputs can be configured for simulated quadrature encoder outputs to synchronize multiple units. The built-in registration facilities make the MC302X ideal for Flying Shears, Winders, and highs peed Labelers.

Flexible

Each axis may run moves using linear or circular interpolation, electronic cams and gearboxes. Support is provided for continuously rotating machinery and two of the inputs may be configured for accurate hardware registration.

The MC302X has (4) 24V inputs and (4) bi-directional input/output channels built-in. These may be used for system interaction or may be defined to be used by the controller for high speed registration, end of travel limits, datuming and feedhold functions if required.

Communication

The MC302X can have up to 256 external Input/Output channels and up to 32 analogue input channels, connected using DIN rail mounted I/O modules, via the on board CAN channel of the MC302X. The MC302X has an RS232 programming port, and a user selectable RS-232/485 port

Product	P192 MC302x
Description	1-3 Axis DIN/panel mounted motion coordinator
Name	MC302x
PCode	P192
Status	Maintained

Configuration	P192 MC302x
Axis 0	Core
Axis 1	Core
Axis 2
Axis 3
Axis 4
Axis 5
Axis 6
Axis 7

Axes	P192 MC302x
Max axes	3
Max networked axes	0
Max virtual axes	1
Max discrete wired axes	2

Performance	P192 MC302x
Cores	1
Processor	ARM
Clock frequency	64 MHz
Maths precision	IEEE 457 Single
Position register precision	32 bit
Execution benchmark	0 lines/ms
Real-time clock	No
Flash memory	1024 values
User memory	1 MB
Table memory	16000 values
Min expected flash memory life (normal use)	0 years
Maximum VR variables	1024
Maximum servo period	2000 µs
Minimum servo period	125 µs
Maximum encoder input frequency	6.000 MHz
Maximum stepper output frequency	2.000 MHz

Drive interfaces	P192 MC302x
Auxilliary axis	No
EtherCAT	No
Hydraulic	No
Piezo	No
Panasonic RTEX	No
SERCOS	No
Servo	No
SLM	No
Step & direction	Yes

Communications	P192 MC302x
Anybus	No
Bluetooth	No
CANopen	Yes
CC-Link	No
DeviceNet	Yes
Ethernet	No
EthernetIP	Yes
Hostlink	Yes
MODBUS-RTU	Yes
MODBUS-TCP/IP	Yes
Profibus	No
ProfiNet	No
RS232/RS485	Yes
USB 1.1	No

Encoder ports	P192 MC302x
Feedback input	No
Incremental (A+B) output	Yes
Pulse & direction output	Yes
Reference input	Yes
SSI Absolute Input	No
EnDat Absolute Input	No
Tamagawa Absolute Input	No
BiSS Absolute Input	No

Internal I/O	P192 MC302x
+/-10V analogue outputs	0
Analogue output precision	12 bits
Analogue Inputs (0-10V)	2
Analog input precision	12 bits
Digital Bidirectional I/O (24V)	4
Digital Inputs (24Vdc)	4
Digital outputs (24Vdc)	0
Registration inputs	4
Registration speed	20 µs
Watchdogs	1
Watchdog rating	29V, 100mA max

External I/O	P192 MC302x
+/-10V analogue outputs	16
Analogue output precision	16 bits
+/-10V analogue inputs	32
Analogue input precision	12 bits
Digital I/O points	256

Programming	P192 MC302x
Trio BASIC	Yes
DXF in	Yes
G-Code	Yes
HPGL	Yes
IEC61131	No
Kinematic	No
Maximum programs	3
Maximum tasks	3

Software	P192 MC302x
Motion Perfect version	3

Expansion	P192 MC302x
Expansion module type	None
Maximum modules	0
Memory card	None

Physical	P192 MC302x
Maximum operating temperature	45 °C
Minimum operating temperature	0 °C
Mount	DIN/Panel
Depth	48.0 mm
Height	101.0 mm
Width	94.0 mm
Weight	200 g

Power	P192 MC302x
Supply current	150 mA
Supply tolerance
Supply voltage	24 V

Certification	P192 MC302x
CE	Yes
RoSH	Yes
UL	Yes

Products - Expansion
RS232 serial Cable (P350) Provides 4 +/-10V, 16 Bit outputs. Includes 4 x 0-10V analogue inputs 12 Bit.
Serial to Fibre Optic Adaptor (P435) Fibre optic adaptor to convert TTL port on MC224, MC206X and Euro205x series Motion Coordinators to Trio fibre optic network.

Products - CAN I/O Modules
CAN 16-Out I/O Module (P317) The Trio CAN16 Output module provides 256 distributed output channels at 24Vdc level. All points are short-circuit proof and completely isolated from the CANbus. P317 modules may be mixed on the same bus, with other types in the Trio CAN I/O range.
CAN 16-In I/O Module (P318) The Trio CAN16 Input module provides 256 distributed input channels at 24Vdc level. All input points are high level (24V in = ON) and completely isolated from the CANbus.
CAN16 I/O Module (P319) The Trio CAN16 Input/Output module provides 256 distributed bi-directional input/output channels at 24Vdc level. All input points are high level, (24V = ON) all outputs are short-circuit proof and the I/O is completely isolated from the CANbus.
CAN 8-In / 4-Out I/O Module (P326) The CAN Analogue I/O module provides a compact DIN rail mounted analogue input/output capability for Trio Motion Coordinators. Each module provides 8 channels of 12-bit (+/-10V) analogue inputs and 4 channels of 12-bit (+/-10V) analogue outputs.
CAN 8-Relay Module (P327) The Trio CAN8 Relay module provides 128 distributed low power relay channels at up to 30Vdc or 49Vac. All output points are Volt-free contacts and are completely isolated from the CANbus. P327 modules may be mixed on the same bus, with other types in the Trio CAN I/O range.

Products - Generic
UNIPLAY HMI (7") (P843) Trio’s unique UNIPLAY HMI system is a revolutionary way to make operator interfaces better, easier and more secure! The UNIPLAY series boasts a 7" and 10" colour display.
UNIPLAY HMI (10") (P844) Trio’s unique UNIPLAY HMI system is a revolutionary way to make operator interfaces better, easier and more secure! The UNIPLAY series boasts a 10" colour display.

Firmware - MC302-X

Latest USER Release:

File:	MC302Xv19606.zip
Version:	1.9606
Size:	183839 bytes
Date:	2023-Mar-17

Software - Programming
Motion Perfect Motion Perfect is designed to make setup, diagnostics, commissioning and using our range of Motion Coordinators as simple as possible. It provides the user with an easy to understand Windows based interface for rapid application development, controller configuration and monitoring of controller processes.

Software - Support Apps
CAD2Motion The program allows the user to create motion paths in a CAD package such as AutoCAD and convert them into code executable by a Trio Motion Coordinator.
CamGen CamGen allows import of a set of points from Excel to build a smooth motion profile in a few minutes. CamGen is included in Motion Perfect v4.
AutoLoader A compact, self-contained package designed to allow simple distribution of projects written using Motion Perfect. Simply add the project to the Autoloader folder, edit a script file to provide control of the loading sequence and send to the customer.
Trio MCLoader The Trio MC Loader is a Windows ActiveX control which can load projects (produced with Motion Prefect) and programs onto a Trio Motion Coordinator. Communication with the Motion Cordinator can be via serial link, USB, Ethernet or PCI depending on the Motion Coordinator.
Trio PCMotion PCMotion is an ActiveX component allowing direct connection to the Trio Motion Coordinator from a custom user application. It can be used to control any of the Motion Coordinator functionality as well as send text files down to the controller.

Guides
Data Sheet
Quick Start Guide	Simple set up guide

Manuals
The Technical Reference Manual can be downloaded in here.

Certificates
EC Declaration
UL Listing	Please insert E238097 UL File Number in the search box.

Feature	MC302X	MC403
I/O Connectors	3.81 mm pitch 2-part screw terminals.	3.5 mm pitch 2-part screw terminals.
Max number of Servo Axes	1	2
Ref Encoder Axes	1	1
Max number of Stepper Axes	2	3
Serial Ports	1 x RS232 and 1 x RS232/RS485 Connectors on left side	1 x RS232 1 x RS485 Connectors on bottom edge
Command Line access	Serial port 0	Ethernet port only
Ethernet port	No	Yes
Fibre-optic Keypad port	Not supported	Not supported
Analogue Inputs	No	2 x 12 bit (0 to 10V)
Digital Inputs	4	8
Bi-directional Digital I/O	4	4
DAC power supply	CAN 24V	I/O 24V
Virtual axes	1	13
Multi-tasking processes	3	6
Equivalent processing speed	1x	5 x faster than 302X
System Software	V1.96	V2.02

MC302X

P192

: Suggested Alternative : MC403

Highlights

Ideal For:

Flexible

Communication

-The Motion Specialist-